Supplier of Step Up 20KV Transformer with Primary Winding
Product Main Parameters
| KVA | Voltage HV (kV) | Voltage LV (V) | VECTOR GROUP | Impedance (%) | No-load loss (W) | Load loss (W) | No-load Current (%) |
|---|---|---|---|---|---|---|---|
| 50 | 15 | 380 | Yyn0 | 6 | 500 | 1500 | 2.8 |
| 100 | 20 | 400 | Dyn11 | 700 | 2200 | 2.4 | |
| 160 | 22 | 415 | Yznl1 | 880 | 2960 | 1.8 |
Common Product Specifications
| Type | Material | Coil Structure | Insulation |
|---|---|---|---|
| Dry Type | Silicon Steel | Epoxy Resin Cast | Glass Fiber |
Product Manufacturing Process
The manufacturing process of our SC(B) series epoxy resin cast dry transformer is highly advanced. The process begins with the selection of high-permeability grain-oriented silicon steel cores, which are known for their efficiency in magnetic flux conduction. The cores are then precisely cut and assembled to form the transformer's backbone. The primary winding of a transformer is created using high-quality copper wire, ensuring minimal resistive losses. The winding is then cast under vacuum with thin insulating bands of epoxy resin, which is reinforced with glass fiber for enhanced mechanical strength. This vacuum casting process ensures the elimination of bubbles and cracks, thereby enhancing the reliability and lifespan of the transformer. Finally, the entire assembly undergoes rigorous testing to ensure adherence to international standards. According to authoritative papers, such transformers demonstrate superior efficiency and safety features, making them ideal for various high-demand applications.
Product Application Scenarios
Step Up 20KV transformers are crucial in a variety of application scenarios, ranging from industrial to renewable energy sectors. In industrial settings, they facilitate efficient voltage regulation, ensuring stable power supply for heavy machinery and minimizing energy losses, as highlighted in numerous authoritative studies. In the realm of renewable energy, these transformers are pivotal in photovoltaic energy plants, acting as intermediaries between solar panels and the grid, allowing for effective energy conversion and distribution. Moreover, they are indispensable in power distribution networks, where they step up the voltage levels for long-distance transmission, thus reducing line losses and enhancing the overall efficiency of the power grid. Insights from academic and industry sources confirm the reliability and performance of these transformers in such critical applications.
Product After-sales Service
- 24/7 customer support for troubleshooting and assistance.
- Comprehensive warranty covering parts and labor.
- On-site inspection and maintenance services.
- Technical training for client staff.
- Easy access to genuine spare parts.
Product Transportation
- Secure packaging ensuring protection during transit.
- Tracking system for live updates on delivery status.
- Global shipping with logistics partnerships for timely delivery.
Product Advantages
- High reliability with robust primary winding design.
- Long service life due to superior casting process.
- Low maintenance costs with self-extinguishing materials.
- Energy-efficient with minimized no-load and load losses.
Product FAQ
- What makes the primary winding of a transformer efficient?
The primary winding is efficient due to its high-quality copper material, optimal winding turns, and robust insulation. The supplier ensures these specifications are met for maximum performance. - How does the supplier ensure product reliability?
The supplier ensures reliability through advanced manufacturing processes, stringent quality checks, and the use of high-grade materials in every transformer component. - What is the typical lifespan of this transformer?
Thanks to its durable construction and materials, the typical lifespan can exceed 20 years, depending on usage conditions and maintenance. - Are the materials used in the primary winding environmentally safe?
Yes, the materials, including the epoxy resin and glass fiber reinforcement, are environmentally safe and comply with global safety standards. - Can the transformer handle varying current loads?
Yes, the transformer's design allows it to handle varying loads effectively, maintaining performance across different operational conditions. - What is the role of the supplier in post-purchase support?
The supplier provides comprehensive post-purchase support, including technical assistance, maintenance services, and spare parts availability. - Is the transformer suitable for renewable energy applications?
Absolutely, its high efficiency and reliability make it ideal for renewable energy setups, such as solar and wind power systems. - How does the primary winding contribute to the transformer's efficiency?
The primary winding is crucial for energy transfer efficiency, using high-conductivity materials and optimal winding turns to minimize losses. - What's the delivery timeline for international orders?
International deliveries typically range from 4 to 8 weeks, depending on the destination and shipping arrangements. - How does the transformer guarantee safety in operation?
Safety is enhanced by high-quality insulation in the primary winding, preventing short circuits and ensuring stable operation under high loads.
Product Hot Topics
- Optimizing Transformer Efficiency with Quality Primary Winding
Efficiency in transformers is largely dependent on the quality of the primary winding. Suppliers invest in high-grade copper or aluminum with optimal winding designs to enhance performance. This focus on superior raw materials and manufacturing processes ensures that energy losses are minimized, which is critical in both residential and industrial settings. As the demand for energy efficiency grows, the role of the primary winding as a pivotal component becomes more pronounced, highlighting the need for continued innovation in this area.
- Innovation in Transformer Design: The Supplier's Role
The evolving needs of modern electrical networks require transformers that offer higher efficiency and reliability. Leading suppliers in the industry focus on innovative designs for the primary winding, incorporating advancements in materials science and electromagnetic theory. By staying at the forefront of these technological developments, suppliers can deliver products that not only meet but exceed customer expectations, establishing themselves as leaders in power management solutions globally.
- Role of Advanced Materials in Transformer Manufacturing
Advanced materials have revolutionized transformer manufacturing, particularly in the primary winding of a transformer. Suppliers utilize high-permeability silicon steel and cutting-edge insulation materials to improve energy transfer and reduce losses. This emphasis on material science enhances the durability and operational efficiency of transformers, enabling them to meet the rigorous demands of contemporary power distribution systems while supporting sustainability goals by reducing energy waste.
- Supplier-Client Collaboration in the Power Sector
Successful supplier-client relationships in the power sector are built on trust, quality, and communication. Suppliers who prioritize these elements provide not only superior products but also valuable insights and support throughout the project lifecycle. Such collaborations result in optimized power solutions tailored to client needs, ensuring long-term satisfaction and fostering innovation in transformer technology.
- Future Trends in Power Transformer Technology
The future of power transformer technology is set to be influenced by trends such as digitalization, renewable energy integration, and the push for higher efficiency. Suppliers are at the forefront of these trends, investing in R&D to develop transformers with smarter monitoring systems, improved materials for the primary winding, and designs that support sustainable energy solutions. Staying ahead in this rapidly evolving field requires a proactive approach to innovation and partnership with industry stakeholders.
- The Importance of Primary Winding in Transformer Design
The primary winding is central to a transformer's efficiency and performance. Suppliers must ensure precise engineering in winding turns, material quality, and insulation to achieve optimal energy transfer. With the growing complexity of electrical networks, the significance of the primary winding in ensuring stability and reducing losses cannot be overstated, highlighting the continuous need for technical expertise and innovation in its design and application.
- Challenges and Solutions in Transformer Maintenance
Maintaining transformers, particularly the primary winding, presents certain challenges, such as insulation degradation and mechanical wear. Suppliers address these issues by providing robust after-sales services, employing advanced diagnostic tools, and offering regular maintenance schedules. By mitigating potential problems early, they ensure transformers operate efficiently over their entire lifespan, minimizing downtime and enhancing reliability in power distribution systems.
- Cost-Effectiveness of High-Quality Transformers
Investing in high-quality transformers may seem costly initially, but the long-term benefits far outweigh the expenses. Suppliers who focus on superior materials and meticulous manufacturing processes for primary winding design offer transformers with lower energy losses, reduced maintenance costs, and longer service life, leading to significant savings over time. Such cost-effectiveness is critical for industries that rely on stable and efficient power supply.
- Sustainability in Transformer Manufacturing
Sustainability has become a key focus in transformer manufacturing, driven by the need to reduce environmental impact and support green energy initiatives. Suppliers are increasingly adopting eco-friendly materials and processes, particularly in the primary winding, to enhance energy efficiency and minimize waste. These sustainable practices not only improve the overall performance of transformers but also align with global efforts to promote environmental responsibility in industrial operations.
- The Essential Role of the Supplier in Power Infrastructure
Suppliers play an essential role in the development and maintenance of power infrastructure, providing the critical components needed to ensure reliable energy distribution. Through continuous innovation and commitment to quality, they deliver transformers that meet the complex demands of modern power grids. By collaborating closely with clients, suppliers help to build resilient infrastructures capable of supporting future energy needs and facilitating the transition to more sustainable power systems.
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