Product Main Parameters
| Brand Name | ZHONGHAO |
|---|---|
| Model Number | S11-M.ZT |
| Phase | Three |
| Service Voltage | 6-35kV |
| Rated Capacity | 30-5000KVA |
Common Product Specifications
| Core Material | Silicon Steel |
|---|---|
| Winding Material | Copper/Aluminum |
| Installation | Outdoor |
| Ambient Temperature | -25℃ to 40℃ |
| Humidity | ≤80% (25℃) |
Product Manufacturing Process
The manufacturing of power distribution transformers in our factory involves several critical stages, ensuring each unit meets high standards of performance and safety. Initially, high-grade silicon steel is cut and stacked to form the transformer core, minimizing core losses. Next, windings crafted from either copper or aluminum, depending on customer specifications, are precision-wound to ensure optimal electromagnetic induction. Insulation materials are meticulously applied to prevent electrical faults, while the assembled core and windings are encased and vacuum-sealed within a robust metal enclosure to avoid moisture intrusion. Oil-immersed units are filled with high-quality mineral oil to improve cooling efficiency and insulation. Our factory emphasizes quality control through rigorous testing at each stage, including insulation resistance, heat run, and dielectric strength tests. These processes align with industry standards such as IEC/60076, GB 1094, GB/T 15164, and GB/T 6451, confirming the reliability and durability of our power distribution transformers.
Product Application Scenarios
Our factory-produced power distribution transformers are essential components in various sectors, adapting electricity for diverse end-use applications. In urban and rural electrical grids, they bridge the gap between high-voltage transmission lines and user-end equipment, ensuring safe delivery to homes and commercial facilities. They play a vital role in renewable energy projects, including photovoltaic systems where they assist in grid integration by adjusting output voltages. Industrial facilities utilize these transformers to step down voltages for plant machinery, enhancing operational safety and efficiency. The transformers' adaptability extends to public infrastructure like railways and airports, where stable power supply is crucial. With growing electricity demands and the integration of smart grid technologies, our factory's power distribution transformers are poised to meet future energy needs effectively.
Product After-Sales Service
Our factory prioritizes customer satisfaction through comprehensive after-sales support for power distribution transformers. We offer installation guidance, routine maintenance checks, and rapid-response troubleshooting assistance to minimize downtime. Customers can access our dedicated support hotline for technical inquiries and service scheduling, ensuring reliable operation throughout the transformer's lifespan. Additionally, we provide extended warranty options and parts replacement services, reinforcing our commitment to quality assurance and customer trust.
Product Transportation
Transporting power distribution transformers from our factory is handled with utmost care to ensure they arrive in pristine condition. Each unit is securely packaged in impact-resistant materials, safeguarding against transit-related damage. Our logistics team coordinates with leading freight carriers, offering a range of delivery options to accommodate client needs, from expedited shipping to scheduled deliveries for project site integration. Real-time tracking and updates provide transparency and peace of mind during the transit process.
Product Advantages
- Factory-direct production ensures cost-effectiveness without compromising quality.
- Adaptable to various voltages and capacities, meeting diverse client requirements.
- High-grade materials enhance efficiency and reduce operational losses.
- Robust design withstands environmental extremes, ensuring longevity.
- Comprehensive after-sales support promotes optimal performance over time.
Product FAQ
- What is the service life of the power distribution transformer? Factory-produced power distribution transformers typically have a service life of 20 to 30 years, depending on maintenance and environmental conditions. Our factory offers guidelines for proper care to extend longevity.
- Can the transformer handle voltage fluctuations? Yes, our factory-designed power distribution transformers include on-load tap changers (OLTC) to accommodate voltage fluctuations, ensuring stable power delivery in dynamic grid conditions.
- What materials are used in the construction of transformers? Our factory utilizes high-quality silicon steel for cores and copper or aluminum for windings, optimizing performance and reducing energy losses.
- Are your transformers suitable for renewable energy applications? Yes, our factory's power distribution transformers are designed to support renewable energy systems, including solar and wind, by adapting high input voltages for grid distribution.
- What safety measures are incorporated in the design? Factory-manufactured transformers adhere to IEC and GB standards, featuring robust insulation, protective enclosures, and pressure relief devices to ensure operational safety.
- How can I schedule maintenance for my transformer? Contact our factory's support team to arrange for routine inspections and maintenance services, ensuring optimal performance and longevity.
- What installation considerations should be made? Our factory provides detailed installation guidelines, recommending adequate space, grounding, and environmental considerations to ensure safe and efficient operation.
- Do you offer customization options? Yes, our factory offers customizable options to meet specific client needs, including winding material choices and voltage specifications.
- How are transformers tested before delivery? Each factory-produced unit undergoes rigorous testing, including dielectric, heat run, and insulation resistance tests, to verify performance and safety compliance.
- What is your post-purchase support policy? Our factory provides comprehensive after-sales support, including troubleshooting assistance and warranty services to address any client concerns promptly.
Product Hot Topics
- Innovations in Factory Power Distribution Transformers Our factory is at the forefront of integrating smart technologies into power distribution transformers, enhancing efficiency and enabling real-time performance monitoring. This advancement contributes to smarter grid management and energy conservation efforts.
- The Impact of Material Choices on Transformer Performance In our factory, careful selection of core and winding materials plays a crucial role in boosting the efficiency and durability of power distribution transformers, addressing energy loss challenges effectively.
- Factory Strategies for Sustainable Transformer Production Emphasizing eco-friendly practices, our factory implements energy-efficient manufacturing processes and utilizes recyclable materials to minimize environmental impact while maintaining high-quality output.
- Addressing Challenges in Power Distribution Transformer Installation Our factory's installation services focus on overcoming site-specific challenges, ensuring seamless integration and reliable performance in diverse environmental settings across the globe.
- The Role of Power Distribution Transformers in Renewable Energy Our factory's transformers are pivotal in the expansion of renewable energy projects, facilitating efficient power conversion and enhancing grid stability as the world shifts towards cleaner energy sources.
- Factory Insights: Transformer Maintenance Best Practices Our factory shares expert advice on maintaining power distribution transformers, emphasizing regular checks and timely interventions to prevent failures and extend operational life.
- Global Standards and Compliance in Transformer Manufacturing Adhering to international standards, our factory ensures all power distribution transformers meet rigorous quality criteria, instilling confidence in clients worldwide.
- Transformer Design Innovations for Urban Applications Our factory develops compact, efficient power distribution transformers suited for urban environments, optimizing space while maintaining robust performance and safety.
- Future Trends in Power Distribution Transformers Anticipating future needs, our factory's R&D team explores trends such as IoT integration and advanced materials, aiming to enhance transformer capabilities and adapt to evolving energy demands.
- Quality Assurance Processes in Transformer Production Our factory's rigorous quality assurance protocols ensure that each power distribution transformer is tested thoroughly, guaranteeing reliability and excellence before reaching clients.
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